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ViBau: Vacuum insulation for facade and glazing

A vacuum enables very good thermal insulation in the smallest of spaces, which is shown by the good old thermos flask. Now the vacuum is becoming part of the building facade: in a vacuum, micro-porous silicon dioxide plates are packed into a gas-tight, water-vapour-tight sheeting or stainless steel shell. In an evacuated state, these vacuum insulation panels have an extremely low thermal conductivity. Their insulating effect is 5 to 10 times better than that of conventional insulation systems. Thus, vacuum insulation requires a correspondingly lower thickness of insulation material to achieve the same insulating effect, which is a great advantage where there is little space, or where there are high thermal insulation requirements.

Vacuum insulation brings new materials into the building trade, and at the same time requires new forms of cooperation in planning and construction. Construction with prefabricated facade modules and sandwich elements is one way of securely installing the sensitive high-tech plates in the building. And what happens if a do-it-yourselfer then drills into the vacuum plates? This should not occur at all if the system provider has constructed the wall correctly. Nevertheless, it must be possible to identify any vacuum plates which have been penetrated by air, and to replace them at a reasonable cost. Appropriate concepts and testing methods are being developed.

In ViBau, various research institutes and companies' development departments are working on even better and more cost-efficient core materials, as well as on new sheeting, shells, and sealing technologies. The thermal bridging effects at the edges of the vacuum plates are to be further reduced, and the service life of the vacuum is to be increased to over 30 years. Simultaneously, architects, planners and companies from the construction sector are testing practical applications in the construction process. Integration into prefabricated building components such as doors, facade elements, or insulation plates, is also being researched.

Vacuum glazing is a new development. Glazings with an evacuated cavity between panes may be able to achieve excellent thermal insulation properties. The target value for the entire window is a very ambitious heat transmission coefficient of 0.5 W/m²K.

 

ViBau projects:

In the foreground: Two models of vacuum insulation glass on the fair glastec06 in Düsseldorf, Germany
Technology status: Phase 2
Framework project ViBau

Next Step: Vacuum insulation glass

Vacuum instead of inert gases - with this technological development, glazing could take another great developmental stride. However, at 10 tonnes per square metre, the atmospheric pressure on evacuated flat glazing is immense. And for evacuated glazing, the same applies as for vacuum panels: only a lasting vacuum guarantees good thermal insulation. Now, this research project is to provide evidence that evacuated glazings with special functional layers are technically feasible for architecture.

Profil of a new, thermal optimized frame structure.
Technology status: Phase 2
Framework project ViBau

Thinner heat insulation with new window and facade constructions

The heat insulation requirements on buildings will only continue to be tightened. For exterior walls with heat insulation, this is basically not a problem. But for windows and facades it is conceivable that in a few years the requirements will only be met with triple-glazing or with vacuum-glazing which may be available by then. A research project will now develop particularly low thermal bridging constructions for the integration of extremely good thermal insulating and vacuum glazing for thin framework and facade structures.

Dachelement mit Vakuumdaemmung Variotec
Technology status: Phase 3
Framework project ViBau

Sandwich building elements with vacuum insulation

Sandwich building elements allow a wide variety of material combinations, and have versatile implementation possibilities in the building trade. In this research project, sandwich building elements with integrated vacuum insulation were developed. They are now being tested and scientifically evaluated in practice in a demonstration building in Neumarkt in der Oberpfalz (Germany).

Vakuum Isolations Paneele (VIP)
Technology status: Phase 3
Framework project ViBau

Precast concrete units with vacuum insulation

Precast concrete units play an important role in the building trade. This project included the development of all-purpose concrete facade elements with integrated vacuum insulation. Prefabricated room-high elements are used to construct slim facades with excellent heat insulation characteristics that are suitable for use in passive houses.