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Switchable architectural glazing with electrochromic layers

Office situation with floor-to-ceiling glazing. Left: the electrochromic glass in the darkened condition, right: the glass in the lightened condition.

© EControl-Glas GmbH & Co. KG

Technology summary

Formal project titleOfficial project title: Development of energy-minimised processes for manufacturing electrochromic glazing
Term of project07/2010 bis 07/2013
Technology status Market Launch
Key aspects

Project description

Electrochromic glazing systems have been under development for a number of years and have now been installed and tested in many pilot projects. In the last few years, the basic version of an electrochromic laminated glass has been developed as a product in terms of the process technology by the EControl-Glas company. With the construction of a production site in Plauen, Germany, the process stages can now be integrated and optimised.

Focus

Electrochromic glazing (EC glazing) can help save energy in glazed buildings. However, the overall energy required for manufacturing the glazing should be taken into account because, until now, several energy-intensive production stages have been involved in the manufacture of electrochromic glazing, ranging from tempering the glass, coating the glass in a high vacuum and activating the switchable layers.

The activation of the EC glazing is used to generate movable charges. With the current state of technology, this process not only consumes considerable energy but is also very time consuming, whereby the activation represents a bottleneck in the entire process chain. This project intends to find ways to considerably reduce the energy and time required for the activation.

The glass tempering (hardening) is designed to prevent thermal breakages when used in buildings. An alternative solution would be to use laser-cut glass panes that have a higher bending fracture stability. As part of the project, it needs to be shown that laser-cut glass can meet the requirements and properties required by electrochromic glazing systems, namely preventing thermal breakages and protecting the glass edges from cracking. In addition, in manufacturing the necessary thin layers, alternative materials and technologies are being tested to improve the energy efficiency of the process.

Successes

Dimmable, EControl solar protection glass is now available in double and triple glazing versions based on electrochromic laminated glass. Numerous pane shapes (triangle, trapezoidal, circular) can also be realised.

The EC composite pane can be laminated with additional panes.

Since the end of 2006, numerous building projects have already been fitted with EControl glazing. (See reference list at www.econtrol-glas.de)

Milestones

Information on this subject will become available as the project continues.

Application

Information on this subject will become available as the project continues. With the construction of a production site in Plauen, Germany, the process stages can now be integrated and optimised.


Additional information: